Automobile Body Frame Robotic Welding Jigs System Designing for Welding Line Welding Equipment From Duoyuan

• Cooling Way: Water Cooling
• Style: Vertical
• Frequency Range: Intermediate Frequency
• Electric Current: Inverter
• Work Form: Moving-Coil
• Type: Argon Arc Welder
• Weight (Kg): Customized
• Positioning: General Fixture
• After-Sales Service Provided: Engineers Available to Service Machinery Overseas
• Feature: High Efficiency Automatic Welding Robot
• Warranty of Core Components: 3 Years
• Function: Convenient Operation
• Key Selling Points: Patented Product
• Efficiency: Excellent Welding Appearance
• Voltage: 220V/380V
• Machinery Test Report: Provided
• Condition: New
• Rated Capacity: Customized
• Usage: for Automobile Manufacturing Plant
• Warranty: 3 Years
• Machine Type: Customized
• Transport Package: Whole Cabinet
• Trademark: DUOYUAN
• Origin: China
• Production Capacity: 100 Set/Year

Product Description

 

  

 

Product Description

 

Automobile body frame robotic welding assembly jigs system 

 

The frame assembly equipment is in the production process commonly used by coach manufacturers for batch production.  It is also the main way to improve product quality and production efficiency. Through years of research and development, our company has developed the frame assembly equipment suitable for different coach manufacturers. Together with various types of lifts, the equipment can realize high-precision, high-quality and convenient frame assembly. The six pieces of bus frame assembly can be realized through the rapid positioning of the left and right frames. The left and right rack has features of hydraulic drive, mechanical positioning, and high repetitive positioning accuracy.

 

The positioning mechanism of the assembly equipment is controlled by servo. The parameters of the vehicle can be stored in the PLC. When the vehicle is replaced, the code of the vehicle type can be selected. The automatic adjustment and positioning of the vehicle type can be realized, and all the data of 200 models can be stored.

 

There are a set of truss assembly, propulsion system, translation system and servo positioning system on both sides of the body frame assembly equipment. The left and right trusses of the equipment have side NC positioning units, which have the width of the upper beam of the window adjusted by NC and the height direction of the waist beam adjusted by NC. The width of the truss is positioned by NC with the frame. Numerically controlled adjustment of skirt width.

 

The equipment locates the window pillar, waist beam and skirt side pillar respectively, and at the same time it satisfies the longitudinal positioning. The window column is positioned by external arc surface, which is convenient for lifting side frame and fitting top cover. The waist beam is positioned by external arc surface and height, and the skirt column is positioned by external arc surface. The assembly equipment is equipped with front and rear orientation blocks of side frame to ensure the accuracy and consistency of the front and back positions of the frame.

 

The positioning device can meet the requirements of convenient, fast and accurate positioning. Pneumatic clamping is used for waist beam positioning and window column positioning, and no clamping is needed for skirt column positioning. The positioning device can satisfy the positioning of various types of vehicles, and ensure the repetitive positioning accuracy of each type.

 

 

 

 Automobile body frame robotic welding assembly jigs system 

• DUOYUAN's manufacturing engineering services are powered by over twenty years of rich experience and more than fifty engineers having an average experience of over eight years. Our services include, Process planning, Concept Development, Equipment/Tool design, Equipment/Line Simulation, Design and Manufacturing for Body-in-white Welding and Assembly Line.
• These automotive fixtures are custom made only, not in stock; Drawings or detail specification are required for fixture design and manufacturing;
• Various sizes and colors are available for jig and fixture customization; Welcome OEM/ODM;

 

• Duoyuan is an international partner to the automotive industry. Major manufacturers such as Yutong Bus, Geely Auto, BYD, FAW trust our pioneering developments with consistently high quality. Our main portfolio focuses on the vehicle production line.
• We've been tailoring to clients' requirements on Automobile body frame robotic welding jigs system and make innovative and technological solutions by developing automatic and robotized systems for industrial welding, assembling and handling. So far we have accomplished several projects in the United States, Qatar, Pakistan, Thailand, Algeria and other countries.

 

 

Company Information

 

 

ABOUT DUOYUAN

Duoyuan automobile equipment Zhengzhou, founded in March 1998, is a professional technology-based automotive equipment, welding fixtures, automobile production line conveying equipment, rolling equipment and a variety of related customized automation equipment development, design, manufacturing and service business. Founded early, along with the vigorous development of Yutong Bus and growing, well-designed for the non-standard equipment, meet Yutong's rising productivity demands, and received reputation.

At the moment, this has been laid a solid foundation for Duoyuan Equipment to be the first brand of the China's automobile equipment. After years of development, technical accumulation and personnel cultivation, we have developed our passenger vehicle business quickly in recent years. Covering an area over 30,000 m2 (including building area of more than 10,000 m2).

In order to realize a better future, we, by upholding the spirit of exploration, learn widely from others' strong points and absorb foreign and domestic advanced experience, and strive for the development of China's automotive equipment!

 

If interests on Automobile body frame robotic welding jigs system, pls contact us for more details. Thanks. 

 

 

FAQ

 1. What about After-Sales Service?
We propose and provide "REPAIR & MAINTENANCE" After-Sales Service:
1) Found a professional "Repair & Maintenance" service company to ensure the After-Sales Service; 
2) Car spare parts supply;
3) Driving & repairing training guidance

2. What can we get from this vehicle assembly project?
1) save customs duty, this is the most important factor, usually, in most of the countries, the customs duty rate for the KD parts (knocked down auto parts) is much less than the rate for the complete vehicle, the government wants to protect or develop their own industry, for example, in Nigeria, the tax rate on CBU (complete vehicle) is 35%, while only 5% for SKD, and zero percentage for CKD, this is a very good policy;
2) save other taxes in your country for assembling such a vehicle in KD parts instead of importing the complete vehicle, for example, to exempt the VAT for 10 years at least in some countries, etc.;
3) save shipping cost, for promote this automobile Assembly Project to the world, it can save the shipping cost, why? To take this small passenger car as an example, with CBU term (complete built unit), one 40HQ container can only load 4 units, but with KD parts, in bulk with large quantities, 6-10 units on average can be loaded in a 40HQ container.
4) Earn your own Intangible Assets: with the automobile assembly project, you can develop and have your own auto brand and logo, and you can also enlarge your markets to your neighboring countries by making use the preferential tariff policies among your communities.